How We Turn Plastic Waste into Clean Fuel: Inside the LiquePro Conversion Process

At Sustainaviro Technology, we believe plastic waste is not just a problem—it’s a missed opportunity. Our LiquePro technology transforms mixed plastic waste into high-quality synthetic crude oil, offering a sustainable solution to both pollution and resource scarcity.

Our Conversion Process: Step by Step

1. Thermochemical Conversion at Low Temperatures

  • Unlike conventional methods that require extreme heat (600–900°C), our process operates efficiently at 350–400°C, making it more energy-efficient and cost-effective.
  • Mixed plastic waste is fed into a specially designed reactor, optimized for rapid and complete conversion.

2. Advanced Catalyst Technology

  • We use proprietary catalysts that maximize the yield of liquid fuel from plastics while minimizing by-products.
  • Our research team has tested and validated the catalysts to ensure the highest conversion rates and product quality.

3. Rapid, High-Efficiency Conversion

  • The process converts plastic waste into synthetic crude oil in just 60 minutes.
  • Achieves up to 100% conversion efficiency, with a liquid yield proven to reach 95% in optimal conditions.

4. High-Quality Fuel Output

  • The resulting product is a blend of petrol, diesel and jet-fuel quality oils, suitable for direct blending with commercial automotive fuels—no further refining required.
  • Engine tests show improved fuel consumption, higher engine power and lower emissions (CO₂, CO, and unburnt hydrocarbons) compared to conventional fuels.

5. Minimal Waste and Emissions

  • Only about 5% of the input becomes combustible gas, which can be used to power the process itself, further reducing environmental impact.
  • The process produces minimal solid residue (char), unlike traditional methods that generate significant waste.

Why Our Process Stands Out

FeatureLiquePro TechnologyConventional Pyrolysis
Operating Temperature350–400°C600–900°C
Conversion EfficiencyUp to 100%60–70% (max 90% at high temp)
Product QualityDirect-use fuel blendRequires further refining
Conversion Time60 minutesLonger
EmissionsLower CO₂, CO, hydrocarbonsHigher, with more char

With LiquePro, we’re not just managing waste—we’re creating a circular economy where plastics are continuously repurposed into clean energy. Join us as we turn today’s waste into tomorrow’s fuel, building a cleaner, more sustainable future for all

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